An engineer preparing a confined space inspection drone for deployment

Confined space drone inspections

No human entry. No confined space permit. No decommissioning. Full interior coverage — HD video, 4K imagery, and interior point cloud. Let's talk

The interior of the structure. Without sending anyone inside.

Confined spaces — tanks, silos, industrial chimneys, boilers, culverts — cannot be inspected by a standard drone. Standard drones rely on GPS for stable flight; GPS is unavailable inside enclosed structures. Our purpose-built cage-protected drone uses visual navigation from a live video feed, operating independently of satellite positioning throughout the inspection.

No human entry means no confined space entry permit, no cleaning or decommissioning of the asset before inspection, no atmospheric monitoring, and no standby rescue team. The drone enters through the access hatch, inspects the interior under pilot guidance, and returns — typically completing the work in hours where traditional entry methods would take days of preparation alone.

  • Do you need the asset shut down before inspecting it?

    No. The asset does not need to be taken offline, cleaned, purged, or drained. The drone works in the structure as it stands — which is usually the reason a confined space inspection is commissioned in the first place.

    More about tank and vessel inspections
  • How long does an inspection take?

    The flight itself is typically completed in hours. The larger saving is in preparation: getting a person into a confined space can take days of organising permits, atmospheric testing, cleaning, and standby rescue cover. None of that is required.

    Discuss a structure you need inspected
  • What access do you need on site?

    An opening. A base hatch, a manway, a window, or a door is normally enough for the aircraft to enter. Where the structure already has an accessible opening, no scaffolding, cleaning, or temporary works are needed before the inspection begins.

    More about our regulatory compliance
  • Can defects be measured, or only photographed?

    Both. Video and stills record what a defect looks like; the LiDAR-equipped platform also builds a three-dimensional point cloud of the interior, so defects can be located and measured in the model. On a repeat inspection, they can be measured against the previous survey.

    See how chimney interiors are inspected
  • Can you inspect a structure that is unsafe to enter?

    Yes, and it is often the only practical option. After fire or flood, or where there is collapse risk or an unknown floor condition, the drone enters through any available opening and navigates internally to assess the structure without anyone going in.

    More about asset inspections

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No one goes in Flying without GPS Tall structures Interior record

No one goes in

A confined space inspection conventionally means a person entering the structure. That brings a permit to work, atmospheric testing before and during entry, a written risk assessment, and a standby rescue team outside — all of it required because the entry itself is the hazard. The regulations reflect that: entry must be avoided wherever the work can be carried out another way.

This method carries the work out another way. A cage-protected aircraft enters through the existing opening, performs the internal inspection under live pilot guidance, and returns. No permit, no atmospheric monitoring, no standby rescue team — and no cleaning, purging, or decommissioning of the asset before the inspection can begin.

  • What does this replace?

    Everything that exists to make entry survivable: the permit-to-work, the atmospheric monitoring, the standby rescue cover, and the cleaning or purging that usually has to happen before a person can go in. The inspection still happens. The entry does not.

    More about our safety approach
A large industrial storage tank with an external access stairway and handrails
An asset like this is normally inspected by entering it — with a permit, atmospheric monitoring, and a standby rescue team. This method replaces the entry, not the inspection.

Flying without GPS

GPS does not penetrate steel, concrete, or underground. A standard drone that depends on satellite positioning becomes unstable or unflyable the moment it enters an enclosed structure — so confined space inspection needs a different aircraft, not a different payload. The platform is enclosed in a spherical cage. When it contacts a wall the cage absorbs the impact, the propellers keep running inside it, and the drone bounces off and recovers its position. That single property is what makes internal flight possible.

Stabilisation inside the structure comes from one of two methods. Visual odometry tracks movement against the surface below, holding a stable hover with no GPS and no external reference. Where the space is dusty, featureless, or low-contrast — the inside of a steel tank, or a concrete flue — SLAM uses LiDAR geometry rather than visual texture, and holds position in conditions where visual odometry would struggle.

  • What happens if the drone hits the wall?

    The cage absorbs the contact and the propellers continue running inside it, so the aircraft bounces off and recovers rather than crashing. There is one specific hazard: long thin objects — probes, sensor mounts, dangling cables — can pass through the gaps in the cage and reach a propeller. These are identified before the drone reaches them.

    More about our safety approach
A cage-protected inspection drone hovering at a circular man hatch, seen from inside the structure
The caged airframe is the enabler: it can contact a wall without crashing, so the pilot can concentrate on the camera feed rather than on collision avoidance.

Working a tall structure

Where a tall structure has a base hatch, the drone always enters from the bottom and flies upward. On the ascent the pilot has a clear view ahead and can identify probes, projections, and constrictions before the aircraft reaches them. Descending from above into an unknown interior removes that advance visibility, so it is avoided.

Endurance inside a structure is short by outdoor standards, so a tall structure is divided into inspection sections planned against battery life before any flight begins — typically ten to fifteen metres of height per battery on a large stack. The drone completes a section, is recovered, the battery is changed, and it re-enters for the next. Each section is documented against its reference height so the interior record stays contiguous.

  • What happens if the video signal drops?

    Signal quality is monitored continuously, and it degrades with height inside a steel structure. If the link drops below a usable level, the aircraft can automatically retrace its recorded flight path until the signal is restored — so the pilot can work further into the structure rather than staying within guaranteed signal range.

    Discuss a tall structure you need inspected
An inspection drone flying beside a tall steel-clad industrial stack
A tall structure is inspected in sections. Each section is flown on a full battery, documented against its reference height, and the record is stitched back into one interior survey.

The interior record

The inspection produces more than footage. Alongside HD video and 4K stills, the platform builds a SLAM-based LiDAR point cloud of the interior as it flies — a dimensioned, measurable 3D record of the space rather than a set of clips. Defects are located in three dimensions and can be measured against the model.

That matters most on the second inspection. With a baseline model from a previous survey, defect growth can be measured rather than described — the same crack, the same area of coating loss, at two points in time.

  • Can defects be measured, or only photographed?

    Both. Video and stills record what the defect looks like; the LiDAR point cloud records where it is and how large it is. Because the model is dimensional, a later inspection can be measured against the baseline rather than relying on a visual comparison between two sets of images.

    See how chimney interiors are inspected
The interior surface of a cylindrical vessel, showing a large area of coating loss around a central opening
An interior surface captured on inspection. The point cloud locates an area like this in three dimensions, so the next survey can measure how far it has progressed.

What confined space drone inspections detect

Concrete cracking and spalling

Visible throughout the interior surface — position, extent, and progression documented in the HD video record and LiDAR point cloud.

Corrosion of metal surfaces

Tanks, pressure vessels, and steel structures — surface corrosion documented by location and extent with 4K imagery, without abrasive preparation or decommissioning.

Lining and coating integrity

Delamination, blistering, cracking, or missing sections of refractory lining, paint, or protective coating — identified and located in a single inspection pass.

Erosion and surface wear

Internal surfaces subject to flow, abrasion, or thermal cycling — erosion patterns and areas of material loss recorded by position and extent.

Internal dimensions and deformation

The SLAM-based LiDAR point cloud provides a measurable 3D record of internal geometry — detectable against design dimensions or a previous survey to identify deformation or settlement.

Blockages and structural build-up

Accumulations, deposits, scale, and partial obstructions — identified and located without any human entry into the structure.

“Every asset operator knows what confined space entry involves — whether it's the permits, the atmospheric monitoring, the standby rescue team. All for good reasons. But a drone can eliminate all of it: no person is going in. That changes how the job is scoped, how long it takes to organise, and what it costs.”

Where confined space drone inspections are used

Any enclosed structure that cannot safely be entered by a person, or that would require disproportionate preparation to permit human entry, is a candidate for this method:

Industrial chimneys and flues

External shaft survey and internal inspection completed in a single mobilisation — where a chimney survey is already planned, confined space coverage adds minimal extra cost.

Tanks and pressure vessels

Internal condition assessment without cleaning, decommissioning, or atmospheric monitoring procedures.

Silos and hoppers

Structural assessment of interior walls and base without entry or temporary decommissioning.

Boilers

Internal inspection without cool-down waiting time or confined space entry procedures.

Culverts and underground drainage chambers

Condition survey of otherwise inaccessible sections without pumping out, shoring, or entry permits.

Derelict and structurally unsafe buildings

Internal assessment through windows or openings without anyone entering the structure.

Why choose confined space inspections with a drone?

No human entry required

No confined space entry permit, no atmospheric monitoring, no standby rescue team. The drone enters, inspects, and returns.

No decommissioning

Assets do not need to be taken offline, cleaned, or purged before inspection. The drone works in the structure as it stands.

GPS-free visual navigation

Standard drones cannot fly inside enclosed structures — GPS is unavailable. The confined space drone navigates entirely from the pilot's live video feed.

Interior LiDAR point cloud

Alongside HD video, the platform generates a SLAM-based LiDAR point cloud of the interior — a dimensioned 3D record of the space.

Inspection completed in hours

Preparation for traditional human entry can take days. The drone is typically on site, inside the structure, and delivering footage within hours of arrival.

Post-incident and unsafe structures

For structures that cannot safely be entered after fire, flood, or collapse risk, the drone enters through any available opening and navigates internally to assess condition.

Bespoke Deliverables

A usable record of the interior, not a folder of footage

Tell us what you need to know, and we will work with you to design an inspection that answers it — a condition assessment ahead of a maintenance decision, a baseline record for an asset that has never been opened, or evidence of what a structure looks like inside.

A typical confined space inspection delivers HD video of the interior surfaces, 4K still photography of each defect or condition, a SLAM-based LiDAR point cloud of the space where a dimensional record is required, and a written report setting out the findings by location and extent.

Interior point cloud

A dimensioned 3D record of the internal space, measurable against a baseline or a previous survey.

HD video and 4K stills

Full interior surface coverage, captured at the resolution needed to identify and evidence defects.

Condition report

Findings documented by location and extent, with the reference height recorded for each inspection section.

A baseline for the next survey

The model is retained, so a later inspection can measure change rather than describe it.

Regulatory context

Regulations for confined space inspections in Ireland

Confined space work in Ireland is governed by the Safety, Health and Welfare at Work (Confined Spaces) Regulations 2001 (S.I. No. 218 of 2001), alongside the Safety, Health and Welfare at Work Act 2005. Regulation 5(1) prohibits entry into a confined space unless it is not reasonably practicable to carry out the work purpose without it. That places a remote method — where it can achieve the required outcome — at the first step of the hierarchy of control.

Related case studies

Case Study // Confined Space The riveted steel gate structure at the top of the drained penstock at Ardnacrusha Power Station
No scaffolding required
Ardnacrusha, County Clare

Penstock inspection at Ardnacrusha

A confined space drone flown up through a fully drained penstock at Ardnacrusha Power Station during a shutdown, supporting the ESB NDT team with no scaffolding required.

Method Flown from the spiral casing The crew set up inside the spiral casing and flew the drone up through the penstock, so the entire structure did not have to be scaffolded out.
Deliverable Full 4K imagery set On site as the eyes of the ESB NDT team during the shutdown, with everything captured presented as a complete set of 4K imagery.
Case Study // Confined Space The man-made head race canal at Ardnacrusha, which carries water from up-river in the Shannon to the dam
ELIOS 3 confined space drone
Ardnacrusha, County Clare

Culvert inspection in Ardnacrusha

ELIOS 3 confined space drone inspection of two culverts, one beneath the head race canal and one built into Parteen Weir, captured with high-resolution video and a survey-grade point cloud.

Technology ELIOS 3 Confined space inspection and surveying drone with high-powered LED lighting for dark culvert interiors.
Deliverable Point cloud + video High-resolution survey-grade point cloud and video data set of both culverts.
Case Study // Confined Space Inspection Confined space drone inspecting the heat exchangers inside an HRSG at a power station in Cork
No scaffolding required
Gas-fired power station, Cork

HRSG confined space inspection, Cork

Confined space drone inspection of every stage of a gas-fired HRSG during a major shutdown, 4K video of the heat exchangers, exhaust stack and site infrastructure.

Challenge Six-story interior, manhole-sized access Almost everything inside is reached through a manhole-sized access door, high inside a very confined space.
Technology Flyability Elios confined space drone Cage-protected drone flown stage by stage through the HRSG and up inside the exhaust stack.
Case Study // Confined Space Water Tank Inspection
Inspection complete in 2 hours
Industrial warehouse, Ireland

Above-Ground Steel Water Tank Drone Inspection

Engineers With Drones carried out a detailed inspection of a large above-ground galvanised steel water tank used for fire suppression, using a confined space drone to access the interior.

Tank capacity 500,000 litres Galvanised steel tank with corrugated metal roof and multiple penetrations requiring both interior and exterior inspection.
Shutdown time 1 day only Full inspection completed within a single day, minimising disruption to fire suppression system availability.
Case Study // Confined Space Gas Plant Ethanol Tank Inspection
0% personnel entry required
Gas processing plant, Ireland

Confined Space Drone Inspection of a Gas Plant Ethanol Tank

Engineers With Drones used a confined space drone to inspect a large steel ethanol tank on a natural gas processing facility — eliminating the need for scaffolding or personnel entry.

Tank specification 13.5m diameter, 10m high Plate steel tank containing ethanol on a facility supplying the Bord Gais gas grid. Access via a 50cm hatch.
Traditional method replaced No scaffolding required Previously required extensive internal scaffolding brought in through the access hatch. Drone eliminated this entirely.
Case Study // Industrial Inspection View from below looking up inside a 70-metre industrial stack
No production shutdown
Anonymous client (Ireland)

Internal Inspection of a 70-metre Industrial Stack

Confined space drone inspection of a 70-metre riveted steel stack critical to 24/7 production — internal inspection without human entry, shutdown, or cooling-down period.

Challenge Critical infrastructure that cannot stop Stack operates 24/7 — any extended shutdown would halt the entire production line. Human entry would require cooling-down, confined space permit, and standby rescue team.
Technology Elios 3 confined space drone Caged drone with simultaneous 4K video and LiDAR point cloud capture, navigating the full 70-metre height.
Case Study // Heritage Documentation Derelict hospital building 3D model
Zero personnel exposure to structure
Derelict building survey

Derelict Hospital Building Survey

Engineers With Drones used external 3D scanning and internal confined space drones to survey a derelict hospital building for restoration feasibility, without placing any personnel at risk.

Method Two drone systems External photogrammetric drone for 3D scanning, combined with an internal confined space drone for interior documentation.
Challenge Collapsing structure, unsafe to enter Historic hospital building surrounded by perimeter fencing and dense vegetation, deemed structurally unsafe to enter.
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